I-Brake Pad Yenziwa Kanjani Yifektri

1. Ukuzalwa kwebhuleki kuqala lapha lab. Kwezinye izimo, umenzi uzobheka ukwakhiwa kwangempela njengesiqalo sokuthuthukiswa. Futhi, kulesi sigaba bazobheka ukuklama kwe-backing plate.

2. I-dynamometer yamabhuleki iyingxenye ebalulekile yenqubo yokuthuthukiswa. Ngaphambi kokuthi uhlelo lokusebenza lulenze ikhathalogi, luzochitha amahora amaningi ku-dyno ukuze luqinisekise ukusebenza kwalo.

3. Phakathi nenqubo yokuthuthukiswa, onjiniyela bazobheka izinto eziningi zokusetshenziswa ezivela kubahlinzeki abaningana. Yonke ingxenye kanye nenani layo ekwakhiweni kungathonya ukusebenza kwephedi. Unjiniyela owenza imiksi uzobheka ibhalansi efanele yezimpawu zokuguga, umsindo nokusebenza kwamabhuleki. Bazokwenza izinqumo zabo ngokusekelwe ezintweni ezifana nokusebenza, ukwenziwa kanye nezindleko.

4. Ezigabeni zokugcina zokuthuthuka, onjiniyela bazoqala ukulungisa impahla yokungqubuzana kanye nomklamo wephedi ukuze kube nokusebenza okungcono kakhulu kwe-NVH kumshini wokushintshanisa umoya. Lokhu kungase kuhlanganise ukungeza ama-chamfers nama-slots.

5. Esinye sezigaba zokuqala zokukhiqiza ukugxivizwa kwe-backing plate. Kusetshenziswa amakhoyili amakhulu ensimbi, futhi cishe amaphesenti angama-50 ekhoyili yensimbi agcina eseyizicucu ezigaywa kabusha. Insimbi igcotshwa ngamafutha futhi ifakwe emanzini ukuze kugwenywe ukugqwala.

6. Uma ipuleti ligxiviziwe, kungase kudingeke lidlule ezinqubweni ezimbalwa ukuze kuqinisekiswe ukuthi ubukhulu bulungile.

7. Izici ezikhethekile ezifana nezikhonkwane, izinto ezigcina impahla eshayisanayo nezinye izingxenye zekhompuyutha zenziwe ngomshini ngemva kokugxivizwa kwepuleti. Futhi, izindawo ezithintana nobakaki we-caliper zisethelwa kubukhulu bazo bokugcina ukuze kuqinisekiswe ukuthi iphedi efakiwe ilingana kahle.

8. I-backing plate i-media iqhume futhi igezwe ukuze kukhishwe noma yimaphi ama-burs, ukungapheleli namafutha enqubweni yokugxiviza. Uma noma yimaphi amafutha ahlala epuleti, azodala izinkinga uma kuziwa ekuhlanganiseni izinto ezikhukhulayo.

9. I-backing plate iphuma kwabezindaba iqhuma futhi iwashwa ngendawo enamathiselwe izinto zokunamathela. Ukuqhuma kwemidiya kusiza futhi ekwandiseni indawo yokunamathela.

10. Emaphethini amaningi, iglue enamathelayo ifafazwa kumapuleti asekelayo. Le glu isiza ukuhlanganisa okokusebenza kokungqubuzana epuletini, kodwa uma iphedi isebenzisa indlela yokunamathisela ngomshini, lesi sinyathelo singase singadingeki.

11. Lesi yisiteshi lapho kukalwa khona futhi kuxutshwe izingxenye ze-friction material. Umsebenzisi uzokala amanani anembayo wezingxenye esikalini.

12. Izingxenye ezikalwe ngokunembile zibe sezifakwa kumxube okhethekile. I-mixer iqinisekisa ukuthi imiksi ifana.

13. Ingxube ibe isibunjwa ibe "isikhunta sangaphambili." Lawa ma "pucks" azocindezelwa futhi abunjwe kumapuleti asekelayo.

14. Lesi sithombe sibonisa isitaki sama-puck akhiqizwe ngaphambilini alungele ukubunjwa okokugcina. Lokhu kwakhiwa kuyi-semi-metallic.

15. Amapuleti asekelayo afakwe esikhunjini esinezinto zokungqubuzana phezulu. Impahla yokungqubuzana lapha iwukwakheka kwemvelo.

16. Ngokucindezela, i-friction material ibunjwa ku-backing plate ngokucindezela nokushisa. Okunye okokusebenza kokungqubuzana kuphoqelelwa ngezimbobo ze-backing plate ukuze kwandiswe ukugcinwa. Lokhu kubizwa ngokuthi “i-integral molding,” noma i-IM ngamafuphi. I-IM iyindlela eyodwa kuphela yokunamathisela okokusebenza kokungqubuzana.

17. Lona umkhiqizo wokugcina wenqubo, kodwa kumane kuyisiqalo sezinye izinqubo.

18. Amabhuleki azofakwa kuhhavini ukuze alapheke. Ukushisa kuzokwenza kusebenze futhi kuqinise ama-resin, ama-binder nezinye izithako. Lokhu kusho ukusebenza okungaguquguquki kukho konke ukuphila kwephedi.

19. Manje umenzi uzosika ama-chamfers nama-slots kuma-pads. Futhi, i-pad izoba phansi ifinyelele ukuphakama okufanele.

20. Nansi indlela yokugaya ngaphambi nangemuva kwayo.

21. Abanye abakhiqizi bazoshisa amaphedi abo. Lokhu kuhilela ukushisa okukhulu nokucindezela. Lokhu kuzosiza ukunikeza i-1mm yokuqala kuya ku-2mm yezinto ezibonakalayo ebusweni be-pad ikhono elikhulayo lokulala futhi lidlulisele ungqimba lwempahla yokungqubuzana ku-rotor. Lokhu kusho ukuthi isikhathi esincane esidingekayo sokuhlola ukushayela imoto.

22. Ngesikhathi sokushisa, i-pad izokhipha amagesi. Ungase uhogele la magesi uma ukwazi ukushisisa isethi yamabhuleki. Kulesi sitshalo, amagesi ayashiswa aze angabi nangozi.

23. Kuleli qophelo, i-pad enqunu ijwayele ukugqwala. Amanye amaphedi azofakwa okokunamathela ukuze kugwenywe ukugqwala. I-coating ingaba upende olushisa kakhulu noma i-powder coating ebhakwayo. Amanye amaphedi azosebenzisa i-plating ku-backing plate engadingi upende.

24. Lapha, unjiniyela uhlola ukuminyana kwephedi ukushisa nokubanda. Ngaphambi kokuthi iqoqo lamaphedi lipendwe, lilebulwe futhi lithunyelwe, umenzi uzohlola amasampuli angahleliwe ukuze alawule ikhwalithi.

Njengoba amabhuleki ahloliwe futhi athunyelwa, umkhiqizo osuphelile usulungele ukungena esitolo sakho nasezimotweni ozilungisayo.